In advanced ceramics, grinding media, and high-precision applications, zirconia balls are widely used due to their superior hardness, chemical stability, and high wear resistance. However, to ensure optimal performance in their final application—whether in milling, polishing, or biomedical devices—these ceramic balls must be accurately classified by size. The vibro sifter offers an ideal solution, delivering precise grading, reliable performance, and outstanding adaptability to different particle characteristics.
Grading Zirconia Balls with Accuracy and Speed
The goal of screening zirconia balls is to achieve uniform particle sizing—an essential quality factor for maintaining consistent performance during grinding or dispersion. The vibro sifter enables efficient classification, with a typical processing capacity of 200 kg/h, making it suitable for small- to mid-scale production environments.
Zirconia balls are dense and abrasive, which demands a robust machine structure and a reliable screening mechanism. The vibro sifter handles this challenge effortlessly with stable vibration and precision-engineered mesh structures, allowing for consistent separation across multiple size fractions.
Innovative Mesh Frame Structures for Material-Specific Needs
One of the standout features of the vibro sifter is its versatile screen frame system, tailored to meet the requirements of different materials. The machine supports multiple mesh frame types including:
R-Arc Mesh Design – Ideal for reducing material accumulation and promoting smoother discharge.
Spherical (Ball-Type) Structures – Used for enhancing flow dynamics and minimizing particle damage.
Vertical Welded Frames – Offer enhanced strength and screen stability under continuous heavy-duty operation.
These custom designs help ensure screening efficiency, mechanical durability, and classification precision, especially for challenging materials like zirconia ceramics.
Key Advantages
Accurate Particle Grading: Ensures uniformity of zirconia balls across desired size ranges.
Moderate Output: Handles 200 kg/h—ideal for precision production lines.
Multiple Mesh Frame Options: R-arc, spherical, and vertical welded mesh frames to suit material behavior.
Stable Operation: Designed for dense and heavy materials like ceramic media.
Custom Configurations: Optional multi-layer screen design available for more complex grading needs.
